To begin with, in this article IC LM723 chip controls the voltage and it gives stable DC output, voltage and current adjustable; output voltage range is 2V to 37V and up to 150mA and input is max 40V.
Here, High Current Adjustable Regulator Circuit with 30V 3A Output is good for lab supply and projects and with extra pass transistor, it can handle more current.
Circuit Working:
Parts List:
| Components | Values | Quantity |
|---|---|---|
| Resistors (All resistors are 1/4 watt unless specified) | 680Ω | 1 |
| 82k | 1 | |
| 1k | 1 | |
| 0.18Ω 5W | 1 | |
| 8.2k | 1 | |
| 2.2k | 1 | |
| Potentiometer 10k | 1 | |
| Capacitors | Electrolytic 10000µF 50V | 1 |
| Electrolytic 100µF 25V | 1 | |
| Ceramic 100nF | 2 | |
| Ceramic 470pF | 1 | |
| Semiconductors | IC LM723 | 1 |
| Transistor MJ3001 | 1 | |
| Diode 6A6 | 2 | |
| Bridge Rectifier Diodes 6A6 6 amp | 4 | |
| Transformer 230V Primary and 25V Secondary 5A | 1 |
Circuit take 230V AC, step down, change to DC and filter for smooth output and IC LM723 keep voltage steady and MJ3001 handle big current.
Also, R4 is power resistor 0.18Ω watch current and give overload protection and R5 and R6 set output voltage.
How circuit parts works :
Transformer lowers AC voltage., D1 bridge rectifier make pulsating DC and C1 10000µF smooth DC.
Then IC LM723 get voltage at pin 12 and VR1 + R1 at pin 5 adjust output and VR1 change voltage and after that IC LM723 compare reference and feedback and adjust output.
Now Q1 MJ3001 boost current capacity and R4 check current and stop overload.
Also, D2 and D3 6A6 protect from spikes and reverse polarity and finally, C4 and C5 keep output steady.
Formulas with Calculations:
Vout formula: Vout = Vref × (1 + VR1 / R1)
Vref = 7.15V. VR1 = 10kΩ, R1 = 680Ω.
10000 / 680 = 14.7059
1 + 14.7059 = 15.7059
7.15 × 15.7059 = 112.30V.
So with VR1 is 10k we can get 112.3V and not 30V and if we want 30V output then VR1 must be about:
VR1 = 680 × (30/7.15 − 1) = 2.17 kΩ.
Current limit formula: Ilimit = 0.6V / R4
R4 = 0.18Ω.
0.6 / 0.18 = 3.33 A.
Thus, the circuit limits maximum current to 3.33 A.
How to Build:
To build a High Current Adjustable Regulator Circuit with 30V 3A Output follow the below mentioned steps:
- First, collect all parts as per circuit diagram.
- Next, pin 2 of LM723 connected to emitter of Q1 through R3; also, C4, C5 and D3 connected from pin 2 to ground.
- After that, output 2 to 37V from LM723 connected to Vout.
- Also, pin 4 connected to pin 13 through C3.
- Then, connect pin 5 to the center leg of VR1, connect the lower leg of VR1 to R1 and connect the upper leg of VR1 to pin 6.
- Further, connect pin 10 to the base of Q1 and connect the collector of Q1 to the positive output terminal.
- Now pin 11 and 12 connected to positive supply and R4, R5, R6 connected in series from emitter of Q1 to ground.
- Next, cathode of D2 connected to positive terminal; anode connected to junction of emitter of Q1 and R4 and R2 connected from positive supply to pin 2.
- Then C1 and C2 connected in parallel from one end of bridge rectifier D1 to ground and secondary winding of transformer connected to two AC inputs of bridge rectifier D1.
- Finally, one DC output of bridge rectifier D1 connected to ground and primary winding of transformer connected to 230 V AC input.
Conclusion:
To conclude, the High Current Adjustable Regulator Circuit with 30V 3A Output gives stable, adjustable voltage with overload protection and with low ripple.
Moreover, the pass transistor increases current handling capacity, making it ideal for DIY electronics, lab power supplies and testing applications.