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Simple Dual Battery Charging Circuit

Does anyones device ever ran out of batteries but have some more that are of the wrong size?

This article explains how to construct a circuit that uses a single power source to charge two separate batteries.

It ensures both batteries are charged equally by using a special chip called an IC 555 along with other essential parts.

Anyone who want to make more use of their devices can find this circuit to be a useful tip.

What is a Dual Battery Charging Circuit:

A circuit made to charge two batteries together is known as a dual battery charging circuit.

This kind of circuit is often used in several kinds of applications where two different batteries need to be charged independently and safely.

Devices such as portable electronics, battery powered systems and automobile applications commonly use dual battery charging circuits.

Circuit Working:

Parts List:

TypeDescriptionQuantity
Resistors (All resistors are 1/4 watt unless specified)33k 2
8.2k 2
22k 2
15k 2
100k 2
470k 2
10k 4
Presets 10k 4
Variable Resistors Rx and Ry (to be calculated)1 each
SemiconductorsTransistor BC5472
Diode 1N40072
Diode 15 Amp2
Zener Diode 14.4V2
IC 78L052
IC 5552
Relay 12V2
SMPS charger for battery1

The function of the twin battery charger circuit is explained below:

With the IC 555 the circuit makes use of two similar stages.

The lower and upper charging thresholds for the connected batteries are controlled by each step.

The SMPS provides both IC 555 stages with a common power supply.

It uses relay connections and individual diodes to provide power to the batteries.

Between each IC 555 stage and the SMPS are diodes.

They ensure that there is no disturbance by separating the electricity between the two stages.

The charging process is managed by the relay.

Based on the charging thresholds provided by the IC 555 it functions as a switch to connect or disconnect the batteries from the power supply.

Reducing the current for both stages depends mostly on the resistors Rx and Ry.

By checking that every battery receives an accurate and suitable amount of electricity they protect against overcharging and undercharging.

Each batteries charging standards are set by the IC 555.

The battery is disconnected from the power supply by the relay when its voltage reaches the higher threshold.

On the other hand the relay restores the battery to the power source and starts the charging process again when the voltage falls to the lower threshold.

One can apply ohms law to find the right values for Rx and Ry based on the batteries ampere hour (AH) ratings.

For effective and secure charging the resistors must be adjusted to supply the required current.

Formulas and Calculations:

The formula for charging time represents the time required to fully charge a single battery in a constant current charging scenario:

Charging Time = Battery Ah / Charging Current

here,

How the formula functions:

An indicator of a batteries overall electrical charge capacity is its capacity (Ah).

The charging current indicates how quickly the battery is being charged or how much current flows into it during a specific time period.

The standard technique for figuring out how many hours a battery will take to recharge is to divide its capacity (Ah) by the charging current (A).

For example if a 50Ah battery is charged with a charger that takes 5 Amps of electricity than the charging time would be:

The charging process for a 50Ah/5A battery takes ten hours to charge.

How to Build:

The below mentioned are the steps required for building a Simple Dual Battery Charging Circuit:

A schematic diagram should be made:

Calculate Pin Configurations:

Connect the IC 555:

Combine Relay and SMPS:

Include the Rx and Ry resistors:

Connect the diodes:

Connection to the batteries:

Check the PCBs circuit:

Check the voltage thresholds:

Safety precautions:

Final Testing:

Conclusion:

Based on the kind of batteries being used and the tasks that must be completed a few choices need to be made while building a basic twin battery charging circuit.

To prevent injury and ensure for the best results it is important to stick to the safety rules and regulations provided by battery manufacturers.

To further improve safety during the charging process circuit designers can include features like voltage monitoring and heat protection.

References:

Dual Battery Charger System for Electric Vehicle

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