Gel Cell Battery Charger Circuit

Normal car battery has liquid inside.

Gel Cell Battery Charger Circuit uses jelly but not liquid.

Jelly make battery strong and work in any position.

To charge gel battery we need special charger.

This charger gives right power but not too much.

Too much power can hurt battery.

Special charger keep battery safe and good.

Circuit Working:

Parts List:

This circuit charges gel battery with 300mA, 650mA or 1.3A.

It depends on resistor in 0V line.

To set 13.4V output, adjust 5k preset.

When battery reaches 13.4V current goes down to very low.

If we want 650mA or 1.3A then we need better plug pack.

Red LED means charging.

As battery voltage goes up the current goes down.

LED turns OFF when current drop about 5%.

After that current slowly goes to almost zero.

Formulas:

We can use this formula to find output voltage Vout for LM317 circuit:

Vout = 1.25V × (1 + R2 / R1)

where:

• Vout is the voltage we want
• 1.25V is the fixed inside LM317
• R2 is resistor from adjust to output which is preset + 2.2k in the circuit diagram
• R1 is the resistor from adjust to ground for 470 ohms in circuit diagram

Note:

Adjust pin (Iadj) has very small current of 50 microamps so most time we ignore it.

That is why formula does not use it.

Use resistors with 1% tolerance for better result.

More things:

Lowest voltage LM317 can give is around 1.25V

Max voltage depends on input voltage and dropout 2 to 3V less than input

To find R1 and R2 values more steps are needed.

How to Build:

To build a Gel Cell Battery Charger Circuit follow the below mentioned steps for connections:

Design the Circuit:

• Choose right parts like in diagram.

Power Supply Section:

• Give +15V DC to input pin of LM317.
• Connect output pin of LM317 to 12V gel battery through 470 ohm resistor.
• Connect adjust pin to red LED and BC547 transistor.

Voltage Regulator Section:

• Use LM317 to control voltage.
• Use resistors preset to set correct output voltage.

Current Limiting Section:

• Put current sensing resistor in 0V line.
• Add transistors and resistors to control current.

LED Indicator:

• Use LED to show charging.
• LED ON means charging.
• LED OFF means full charge.

Test the Circuit:

• Before battery test with dummy load.
• If working fine then connect real gel battery.

Monitor Charging:

• Check voltage and current while charging.
• Stop charger when battery is fully charged.

Safety Tips:

• Be careful and avoid short circuit and overheating.
• Follow battery manufacturer instructions.
• If not sure ask help from electronics expert.

Conclusion:

This Gel Cell Battery Charger Circuit is made to charge gel battery safely.

It has transformer, rectifier, voltage control and current limiter.

It keeps battery safe and works well.

References:

Arduino gel cell charger